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1.
Metab Eng ; 82: 225-237, 2024 Mar.
Article in English | MEDLINE | ID: mdl-38369050

ABSTRACT

Cis, cis-muconic acid (MA) is widely used as a key starting material in the synthesis of diverse polymers. The growing demand in these industries has led to an increased need for MA. Here, we constructed recombinant Corynebacterium glutamicum by systems metabolic engineering, which exhibit high efficiency in the production of MA. Firstly, the three major degradation pathways were disrupted in the MA production process. Subsequently, metabolic optimization strategies were predicted by computational design and the shikimate pathway was reconstructed, significantly enhancing its metabolic flux. Finally, through optimization and integration of key genes involved in MA production, the recombinant strain produced 88.2 g/L of MA with the yield of 0.30 mol/mol glucose in the 5 L bioreactor. This titer represents the highest reported titer achieved using glucose as the carbon source in current studies, and the yield is the highest reported for MA production from glucose in Corynebacterium glutamicum. Furthermore, to enable the utilization of more cost-effective glucose derived from corn straw hydrolysate, we subjected the strain to adaptive laboratory evolution in corn straw hydrolysate. Ultimately, we successfully achieved MA production in a high solid loading of corn straw hydrolysate (with the glucose concentration of 83.56 g/L), resulting in a titer of 19.9 g/L for MA, which is 4.1 times higher than that of the original strain. Additionally, the glucose yield was improved to 0.33 mol/mol. These provide possibilities for a greener and more sustainable production of MA.


Subject(s)
Corynebacterium glutamicum , Sorbic Acid/analogs & derivatives , Corynebacterium glutamicum/genetics , Corynebacterium glutamicum/metabolism , Bioreactors/microbiology , Glucose/genetics , Glucose/metabolism , Sorbic Acid/metabolism , Metabolic Engineering/methods , Fermentation
2.
Appl Environ Microbiol ; 90(1): e0166023, 2024 01 24.
Article in English | MEDLINE | ID: mdl-38117061

ABSTRACT

The platform chemical cis,cis-muconic acid (ccMA) provides facile access to a number of monomers used in the synthesis of commercial plastics. It is also a metabolic intermediate in the ß-ketoadipic acid pathway of many bacteria and, therefore, a current target for microbial production from abundant renewable resources via metabolic engineering. This study investigates Novosphingobium aromaticivorans DSM12444 as a chassis for the production of ccMA from biomass aromatics. The N. aromaticivorans genome predicts that it encodes a previously uncharacterized protocatechuic acid (PCA) decarboxylase and a catechol 1,2-dioxygenase, which would be necessary for the conversion of aromatic metabolic intermediates to ccMA. This study confirmed the activity of these two enzymes in vitro and compared their activity to ones that have been previously characterized and used in ccMA production. From these results, we generated one strain that is completely derived from native genes and a second that contains genes previously used in microbial engineering synthesis of this compound. Both of these strains exhibited stoichiometric production of ccMA from PCA and produced greater than 100% yield of ccMA from the aromatic monomers that were identified in liquor derived from alkaline pretreated biomass. Our results show that a strain completely derived from native genes and one containing homologs from other hosts are both capable of stoichiometric production of ccMA from biomass aromatics. Overall, this work combines previously unknown aspects of aromatic metabolism in N. aromaticivorans and the genetic tractability of this organism to generate strains that produce ccMA from deconstructed biomass.IMPORTANCEThe production of commodity chemicals from renewable resources is an important goal toward increasing the environmental and economic sustainability of industrial processes. The aromatics in plant biomass are an underutilized and abundant renewable resource for the production of valuable chemicals. However, due to the chemical composition of plant biomass, many deconstruction methods generate a heterogeneous mixture of aromatics, thus making it difficult to extract valuable chemicals using current methods. Therefore, recent efforts have focused on harnessing the pathways of microorganisms to convert a diverse set of aromatics into a single product. Novosphingobium aromaticivorans DSM12444 has the native ability to metabolize a wide range of aromatics and, thus, is a potential chassis for conversion of these abundant compounds to commodity chemicals. This study reports on new features of N. aromaticivorans that can be used to produce the commodity chemical cis,cis-muconic acid from renewable and abundant biomass aromatics.


Subject(s)
Hydroxybenzoates , Sphingomonadaceae , Biomass , Sphingomonadaceae/metabolism , Sorbic Acid/metabolism , Lignin/metabolism , Metabolic Engineering
3.
Proc Natl Acad Sci U S A ; 119(30): e2122309119, 2022 07 26.
Article in English | MEDLINE | ID: mdl-35858445

ABSTRACT

Plants and microbes share common metabolic pathways for producing a range of bioproducts that are potentially foundational to the future bioeconomy. However, in planta accumulation and microbial production of bioproducts have never been systematically compared on an economic basis to identify optimal routes of production. A detailed technoeconomic analysis of four exemplar compounds (4-hydroxybenzoic acid [4-HBA], catechol, muconic acid, and 2-pyrone-4,6-dicarboxylic acid [PDC]) is conducted with the highest reported yields and accumulation rates to identify economically advantaged platforms and breakeven targets for plants and microbes. The results indicate that in planta mass accumulation ranging from 0.1 to 0.3 dry weight % (dwt%) can achieve costs comparable to microbial routes operating at 40 to 55% of maximum theoretical yields. These yields and accumulation rates are sufficient to be cost competitive if the products are sold at market prices consistent with specialty chemicals ($20 to $50/kg). Prices consistent with commodity chemicals will require an order-of-magnitude-greater accumulation rate for plants and/or yields nearing theoretical maxima for microbial production platforms. This comparative analysis revealed that the demonstrated accumulation rates of 4-HBA (3.2 dwt%) and PDC (3.0 dwt%) in engineered plants vastly outperform microbial routes, even if microbial platforms were to reach theoretical maximum yields. Their recovery and sale as part of a lignocellulosic biorefinery could enable biofuel prices to be competitive with petroleum. Muconic acid and catechol, in contrast, are currently more attractive when produced microbially using a sugar feedstock. Ultimately, both platforms can play an important role in replacing fossil-derived products.


Subject(s)
Bacteria , Biological Products , Biotechnology , Metabolic Networks and Pathways , Plants , Yeasts , Bacteria/genetics , Bacteria/metabolism , Biological Products/metabolism , Biotechnology/economics , Biotechnology/trends , Catechols/metabolism , Parabens/metabolism , Plants/genetics , Plants/metabolism , Pyrones/metabolism , Sorbic Acid/analogs & derivatives , Sorbic Acid/metabolism , Yeasts/genetics , Yeasts/metabolism
4.
Bioresour Technol ; 359: 127479, 2022 Sep.
Article in English | MEDLINE | ID: mdl-35714780

ABSTRACT

cis,cis-Muconate (ccMA) is a promising platform for use in synthesizing various polymers. A glucose-free ccMA production using Pseudomonas sp. NGC7 from hardwood lignin-derived aromatic compounds was previously reported. In that system, syringyl nucleus compounds were essential for growth. Here, it is shown that NGC7 is available for glucose-free ccMA production even from a mixture of lignin-derived aromatics that does not contain syringyl nucleus compounds. By introducing a gene set for the protocatechuate (PCA)-shunt consisting of PCA 3,4-dioxygenase and PCA decarboxylase into an NGC7-derived strain deficient in PCA 3,4-dioxygenase and ccMA cycloisomerase, it was succeeded in constructing a ccMA-producing strain that grows on a lignin-derived aromatics mixture containing no syringyl nucleus compounds. Finally, it is demonstrated that the engineered strain produced ccMA from sugar cane bagasse alkaline extract in 18.7 mol%. NGC7 is thus shown to be a promising microbial chassis for biochemicals production from lignin-derived aromatics.


Subject(s)
Dioxygenases , Pseudomonas , Saccharum , Bacterial Proteins , Cellulose , Glucose , Lignin/chemistry , Metabolic Engineering/methods , Pseudomonas/genetics , Saccharum/chemistry , Sorbic Acid/analogs & derivatives , Sorbic Acid/metabolism
5.
Biotechnol Bioeng ; 119(2): 376-387, 2022 02.
Article in English | MEDLINE | ID: mdl-34786710

ABSTRACT

Cis,cis-muconic acid (CCM) is a promising polymer building block. CCM can be made by whole-cell bioconversion of lignin hydrolysates or de novo biosynthesis from sugar feedstocks using engineered microorganisms. At present, however, there is no established process for large-scale CCM production. In this study, we developed an integrated process for manufacturing CCM from glucose by yeast fermentation. We systematically engineered the CCM-producing Saccharomyces cerevisiae strain by rewiring the shikimate pathway flux and enhancing phosphoenolpyruvate supply. The engineered strain ST10209 accumulated less biomass but produced 1.4 g/L CCM (70 mg CCM per g glucose) in microplate assay, 71% more than the previously engineered strain ST8943. The strain ST10209 produced 22.5 g/L CCM in a 2 L fermenter with a productivity of 0.19 g/L/h, compared to 0.14 g/L/h achieved by ST8943 in our previous report under the same fermentation conditions. The fermentation process was demonstrated at pilot scale in 10 and 50 L steel tanks. In 10 L fermenter, ST10209 produced 20.8 g/L CCM with a CCM yield of 0.1 g/g glucose and a productivity of 0.21 g/L/h, representing the highest to-date CCM yield and productivity. We developed a CCM recovery and purification process by treating the fermentation broth with activated carbon at low pH and low temperature, achieving an overall CCM recovery yield of 66.3% and 95.4% purity. In summary, we report an integrated CCM production process employing engineered S. cerevisiae yeast.


Subject(s)
Metabolic Engineering/methods , Saccharomyces cerevisiae , Sorbic Acid/analogs & derivatives , Fermentation , Glucose , Saccharomyces cerevisiae/genetics , Saccharomyces cerevisiae/metabolism , Sorbic Acid/chemistry , Sorbic Acid/isolation & purification , Sorbic Acid/metabolism
6.
Microb Cell Fact ; 20(1): 114, 2021 Jun 07.
Article in English | MEDLINE | ID: mdl-34098954

ABSTRACT

BACKGROUND: The current shift from a fossil-resource based economy to a more sustainable, bio-based economy requires development of alternative production routes based on utilization of biomass for the many chemicals that are currently produced from petroleum. Muconic acid is an attractive platform chemical for the bio-based economy because it can be converted in chemicals with wide industrial applicability, such as adipic and terephthalic acid, and because its two double bonds offer great versatility for chemical modification. RESULTS: We have constructed a yeast cell factory converting glucose and xylose into muconic acid without formation of ethanol. We consecutively eliminated feedback inhibition in the shikimate pathway, inserted the heterologous pathway for muconic acid biosynthesis from 3-dehydroshikimate (DHS) by co-expression of DHS dehydratase from P. anserina, protocatechuic acid (PCA) decarboxylase (PCAD) from K. pneumoniae and oxygen-consuming catechol 1,2-dioxygenase (CDO) from C. albicans, eliminated ethanol production by deletion of the three PDC genes and minimized PCA production by enhancing PCAD overexpression and production of its co-factor. The yeast pitching rate was increased to lower high biomass formation caused by the compulsory aerobic conditions. Maximal titers of 4 g/L, 4.5 g/L and 3.8 g/L muconic acid were reached with glucose, xylose, and a mixture, respectively. The use of an elevated initial sugar level, resulting in muconic acid titers above 2.5 g/L, caused stuck fermentations with incomplete utilization of the sugar. Application of polypropylene glycol 4000 (PPG) as solvent for in situ product removal during the fermentation shows that this is not due to toxicity by the muconic acid produced. CONCLUSIONS: This work has developed an industrial yeast strain able to produce muconic acid from glucose and also with great efficiency from xylose, without any ethanol production, minimal production of PCA and reaching the highest titers in batch fermentation reported up to now. Utilization of higher sugar levels remained conspicuously incomplete. Since this was not due to product inhibition by muconic acid or to loss of viability, an unknown, possibly metabolic bottleneck apparently arises during muconic acid fermentation with high sugar levels and blocks further sugar utilization.


Subject(s)
Carboxy-Lyases/metabolism , Catechol 1,2-Dioxygenase/metabolism , Hydro-Lyases/metabolism , Saccharomyces cerevisiae/genetics , Saccharomyces cerevisiae/metabolism , Sorbic Acid/analogs & derivatives , Xylose/metabolism , Carboxy-Lyases/genetics , Catechol 1,2-Dioxygenase/genetics , Cloning, Molecular , DNA, Fungal , Fermentation , Gene Expression Regulation, Fungal , Glucose/metabolism , Hydro-Lyases/genetics , Hydroxybenzoates/metabolism , Industrial Microbiology , Metabolic Engineering/methods , Metabolic Networks and Pathways , Pyruvate Decarboxylase/genetics , Recombinant Proteins/genetics , Recombinant Proteins/metabolism , Saccharomyces cerevisiae Proteins/genetics , Shikimic Acid/analogs & derivatives , Shikimic Acid/metabolism , Sorbic Acid/isolation & purification , Sorbic Acid/metabolism
7.
ACS Synth Biol ; 10(4): 786-798, 2021 04 16.
Article in English | MEDLINE | ID: mdl-33787248

ABSTRACT

Rhodococcus opacus is a nonmodel bacterium that is well suited for valorizing lignin. Despite recent advances in our systems-level understanding of its versatile metabolism, studies of its gene functions at a single gene level are still lagging. Elucidating gene functions in nonmodel organisms is challenging due to limited genetic engineering tools that are convenient to use. To address this issue, we developed a simple gene repression system based on CRISPR interference (CRISPRi). This gene repression system uses a T7 RNA polymerase system to express a small guide RNA, demonstrating improved repression compared to the previously demonstrated CRISPRi system (i.e., the maximum repression efficiency improved from 58% to 85%). Additionally, our cloning strategy allows for building multiple CRISPRi plasmids in parallel without any PCR step, facilitating the engineering of this GC-rich organism. Using the improved CRISPRi system, we confirmed the annotated roles of four metabolic pathway genes, which had been identified by our previous transcriptomic analysis to be related to the consumption of benzoate, vanillate, catechol, and acetate. Furthermore, we showed our tool's utility by demonstrating the inducible accumulation of muconate that is a precursor of adipic acid, an important monomer for nylon production. While the maximum muconate yield obtained using our tool was 30% of the yield obtained using gene knockout, our tool showed its inducibility and partial repressibility. Our CRISPRi tool will be useful to facilitate functional studies of this nonmodel organism and engineer this promising microbial chassis for lignin valorization.


Subject(s)
Clustered Regularly Interspaced Short Palindromic Repeats/genetics , Rhodococcus/metabolism , Metabolic Engineering/methods , Metabolic Networks and Pathways/genetics , Metabolic Networks and Pathways/physiology , Polymerase Chain Reaction , Rhodococcus/genetics , Sorbic Acid/analogs & derivatives , Sorbic Acid/metabolism
8.
Food Chem ; 337: 127770, 2021 Feb 01.
Article in English | MEDLINE | ID: mdl-32795858

ABSTRACT

Sorbic acid and its potassium and calcium salts used as food preservatives and sorbic chloride were submitted to thermal analysis in order to characterize their thermal behavior on heating and cooling processes, using TG/DTG/DTA, TG-MS, DSC, hot stage microscopy and DRX analysis. Sorbic acid melted and decomposed under dynamic heating. Under isothermal it sublimated without decomposition before melting (T < 134 °C). The potassium salt presented a solid-solid phase transition before decomposition. Both potassium and calcium salts decomposed in temperatures higher than the acid without melting, producing the respective carbonates and oxides as final residues. Sorbic chloride evaporate without condensation, on dynamic heating.


Subject(s)
Food Preservatives/chemistry , Sorbic Acid/analogs & derivatives , Calcium/chemistry , Food Preservatives/metabolism , Phase Transition , Potassium/chemistry , Sorbic Acid/metabolism , Temperature
9.
Chemistry ; 27(4): 1306-1310, 2021 Jan 18.
Article in English | MEDLINE | ID: mdl-33064343

ABSTRACT

Benzene is a highly toxic aromatic hydrocarbon. Inhaling benzene can cause dizziness, vertigo, headaches, aplasia, mutations and, in the most extreme cases, cancer. Trans,trans-muconic acid (t,t-MA) is one of the metabolization products of benzene. Although different analytical methods have been reported for the determination of t,t-MA, these are often expensive, require trained personnel, are not suitable for on-site measurements, and use hazardous organic solvents. For these reasons, the development of reliable, selective and sensitive methods for rapid and in situ detection of t,t-MA are of importance. Addressing this challenge, a nanodevice for the selective and sensitive quantification of t,t-MA in urine is reported. The nanodevice used is achieved using mesoporous silica nanoparticles loaded with a dye reporter and capped with a dicopper(II) azacryptand. Pore opening and payload release is induced rapidly (10 min) and selectively with t,t-MA in urine, using a simple fluorimeter without sample pretreatment.


Subject(s)
Benzene , Nanoparticles , Biomarkers , Silicon Dioxide/chemistry , Sorbic Acid/analogs & derivatives , Sorbic Acid/chemistry , Sorbic Acid/metabolism
10.
ACS Synth Biol ; 10(1): 125-131, 2021 01 15.
Article in English | MEDLINE | ID: mdl-33356154

ABSTRACT

Microbial synthesis of chemicals typically requires the redistribution of metabolic flux toward the synthesis of targeted products. Dynamic control is emerging as an effective approach for solving the hurdles mentioned above. As light could control the cell behavior in a spatial and temporal manner, the optogenetic-CRISPR interference (opto-CRISPRi) technique that allocates the metabolic resources according to different optical signal frequencies will enable bacteria to be controlled between the growth phase and the production stage. In this study, we applied a blue light-sensitive protein EL222 to regulate the expression of the dCpf1-mediated CRISPRi system that turns off the competitive pathways and redirects the metabolic flux toward the heterologous muconic acid synthesis in Escherichia coli. We found that the opto-CRISPRi system dynamically regulating the suppression of the central metabolism and competitive pathways could increase the muconic acid production by 130%. These results demonstrated that the opto-CRISPRi platform is an effective method for enhancing chemical synthesis with broad utilities.


Subject(s)
Clustered Regularly Interspaced Short Palindromic Repeats/genetics , Escherichia coli/metabolism , Metabolic Engineering/methods , Optogenetics/methods , Sorbic Acid/analogs & derivatives , Escherichia coli/chemistry , Fungal Proteins/genetics , Fungal Proteins/metabolism , Gene Editing , Light , Plasmids/genetics , Plasmids/metabolism , Saccharomycetales/metabolism , Sorbic Acid/chemistry , Sorbic Acid/metabolism
11.
Fish Shellfish Immunol ; 107(Pt A): 324-335, 2020 Dec.
Article in English | MEDLINE | ID: mdl-33096247

ABSTRACT

Organic acids (OA) and nature-identical compounds (NIC) such as monoterpenes and aldehydes are well-known growth and health promoters in terrestrial livestock while their application for fish production is recent and their mechanisms of action require further study. Hence, this study tested the increasing dietary level (D0, D250, D500, D1000; 0, 250, 500 and 1000 mg kg feed-1 respectively) of a microencapsulated blend containing citric and sorbic acid, thymol and vanillin over 82 days on rainbow trout to assess the effects on growth, feed utilization, intestine cytokine gene expression and gut microbiota (GM). Furthermore, the effects on intestinal cytokine gene expression and GM were also explored after one week at high water temperature (23 °C). OA and NIC improved specific growth rate (SGR) and feed conversion rate (FCR) during the second half (day 40-82) of the feeding trial, while at the end of the trial protein (PER) and lipid efficiency (LER) increased with increasing dietary level. GM diversity and composition and cytokine gene expression analysis showed no significant differences in fish fed with increasing doses of OA and NIC (82 days) demonstrating the absence of inflammatory activity in the intestinal mucosa. Although there were no statistical differences, GM structure showed a tendency in clustering D0 group separately from the other dietary groups and a trend towards reduction of Streptococcus spp. was observed in the D250 and D1000 groups. After exposure to high water temperature, lower GM diversity and increased gene expression of inflammatory intestinal cytokines were observed for both inclusions (D0 vs. D1000) compared to groups in standard condition. However, the gene up-regulation involved a limited number of cytokines showing the absence of a substantial inflammation process able to compromise the functional activity of the intestine. Despite further study should be conducted to fully clarify this mechanism, cytokines up-regulation seems to be concomitant to the reduction of the GM diversity and, particularly, to the reduction of specific lactic acid bacteria such as Leuconostoc. The application of the microencapsulate blend tested can be a useful strategy to improve growth and feed utilization in rainbow trout under normal temperature conditions. According to the results organic acids and nature-identical compounds did not revert the effects triggered by the increased temperature of water.


Subject(s)
Benzaldehydes/metabolism , Citric Acid/metabolism , Eating/drug effects , Intestines/drug effects , Oncorhynchus mykiss/immunology , Sorbic Acid/metabolism , Thymol/metabolism , Animal Feed/analysis , Animals , Bacterial Physiological Phenomena/drug effects , Benzaldehydes/administration & dosage , Citric Acid/administration & dosage , Cytokines/drug effects , Cytokines/metabolism , Diet/veterinary , Gastrointestinal Microbiome/physiology , Gene Expression/drug effects , Gene Expression/immunology , Hot Temperature , Intestines/microbiology , Intestines/physiology , Oncorhynchus mykiss/genetics , Oncorhynchus mykiss/growth & development , Oncorhynchus mykiss/microbiology , Sorbic Acid/administration & dosage , Thymol/administration & dosage , Time Factors
12.
Enzyme Microb Technol ; 141: 109663, 2020 Nov.
Article in English | MEDLINE | ID: mdl-33051016

ABSTRACT

In this study, three psychrotolerant phenol-degrading yeast strains Candida subhashii (strain A011), Candida oregonenis (strain B021) and Schizoblastosporion starkeyi-henricii (strain L012) isolated from Rucianka peatland were examined to determine which alternative metabolic pathway for phenol biodegradation is used by these microorganisms. All yeast strains were cultivated in minimal salt medium supplemented with phenol at 500, 750 and 1000 mg l-1 concentration with two ways of conducting phenol biodegradation experiments: with and without the starving step of yeast cells. For studied yeast strains, no catechol 2,3-dioxygenase activities were detected by enzymatic assay and no products of catechol meta-cleavage in yeast cultures supernatants (GC-MS analysis), were detected. The detection of catechol 1,2-dioxygenase activity and the presence of cis,cis-muconic acid in the analyzed samples revealed that all studied psychrotolerant yeast strains were able to metabolize phenol via the ortho-cleavage pathway. Therefore, they may be tested in terms of their use to develop biotechnology for the production of cis,cis-muconic acid, a substrate used in the production of plastics (PET) and other valuable goods.


Subject(s)
Metabolic Networks and Pathways , Phenol/metabolism , Saccharomycetales/metabolism , Soil Microbiology , Biodegradation, Environmental , Catechol 1,2-Dioxygenase/metabolism , Catechols/analysis , Catechols/metabolism , Poland , Saccharomycetales/classification , Saccharomycetales/enzymology , Saccharomycetales/isolation & purification , Sorbic Acid/analogs & derivatives , Sorbic Acid/analysis , Sorbic Acid/metabolism
13.
Biomolecules ; 10(9)2020 08 25.
Article in English | MEDLINE | ID: mdl-32854378

ABSTRACT

cis,cis-Muconic acid (MA) is a valuable C6 dicarboxylic acid platform chemical that is used as a starting material for the production of various valuable polymers and drugs, including adipic acid and terephthalic acid. As an alternative to traditional chemical processes, bio-based MA production has progressed to the establishment of de novo MA pathways in several microorganisms, such as Escherichia coli, Corynebacterium glutamicum, Pseudomonas putida, and Saccharomyces cerevisiae. Redesign of the metabolic pathway, intermediate flux control, and culture process optimization were all pursued to maximize the microbial MA production yield. Recently, MA production from biomass, such as the aromatic polymer lignin, has also attracted attention from researchers focusing on microbes that are tolerant to aromatic compounds. This paper summarizes recent microbial MA production strategies that involve engineering the metabolic pathway genes as well as the heterologous expression of some foreign genes involved in MA biosynthesis. Microbial MA production will continue to play a vital role in the field of bio-refineries and a feasible way to complement various petrochemical-based chemical processes.


Subject(s)
Metabolic Engineering/methods , Sorbic Acid/analogs & derivatives , Amycolatopsis/genetics , Amycolatopsis/metabolism , Biomass , Biosynthetic Pathways/genetics , Corynebacterium glutamicum/genetics , Corynebacterium glutamicum/metabolism , Escherichia coli/genetics , Escherichia coli/metabolism , Industrial Microbiology/methods , Industrial Microbiology/trends , Metabolic Engineering/trends , Pseudomonas putida/genetics , Pseudomonas putida/metabolism , Saccharomyces cerevisiae/genetics , Saccharomyces cerevisiae/metabolism , Shikimic Acid/chemistry , Shikimic Acid/metabolism , Sorbic Acid/chemistry , Sorbic Acid/metabolism , Stereoisomerism
14.
Poult Sci ; 99(7): 3428-3436, 2020 Jul.
Article in English | MEDLINE | ID: mdl-32616236

ABSTRACT

During the first week after hatch, young chicks are vulnerable to pathogens as the immune system is not fully developed. The objectives of this study were to determine if supplementing the starter diet with a microencapsulated feed additive containing citric and sorbic acids, thymol, and vanillin affects in vitro functional activity of peripheral blood leukocytes (PBLs). Day-old chicks (n = 800) were assigned to either a control diet (0 g/metric ton [MT]) or a diet supplemented with 500 g/MT of the microencapsulated additive. At 4 D of age, peripheral blood was collected (100 birds per treatment), and heterophils and monocytes isolated (n = 4). Heterophils were assayed for the ability to undergo degranulation and production of an oxidative burst response while nitric oxide production was measured in monocytes. Select cytokine and chemokine mRNA expression levels were also determined. Statistical analysis was performed using Student t test comparing the supplemented diet to the control (P ≤ 0.05). Heterophils isolated from chicks fed the microencapsulated citric and sorbic acids, thymol, and vanillin had higher (P ≤ 0.05) levels of degranulation and oxidative burst responses than those isolated from chicks on the control diet. Heterophils from the supplemented chicks also had greater (P ≤ 0.05) expression of IL10, IL1ß, and CXCL8 mRNA than those from control-fed chicks. Similarly, nitric oxide production was significantly (P ≤ 0.05) higher in monocytes isolated from birds fed the supplement. The cytokine and chemokine profile in monocytes from the supplement-fed chicks showed a significant (P ≤ 0.05) drop in IL10 mRNA expression while IL1ß, IL4, and CXCL8 were unchanged. In conclusion, 4 D of supplementation with a microencapsulated blend made up of citric and sorbic acids, thymol, and vanillin enhanced the in vitro PBL functions of degranulation, oxidative burst, and nitric oxide production compared with the control diet. Collectively, the data suggest feeding broiler chicks a diet supplemented with a microencapsulated blend of citric and sorbic acids, thymol, and vanillin may prime key immune cells making them more functionally efficient and acts as an immune-modulator to boost the inefficient and undeveloped immune system of young chicks.


Subject(s)
Benzaldehydes/metabolism , Chickens/blood , Citric Acid/metabolism , Drug Compounding/veterinary , Leukocytes/metabolism , Sorbic Acid/metabolism , Thymol/metabolism , Animal Feed/analysis , Animals , Benzaldehydes/administration & dosage , Citric Acid/administration & dosage , Diet/veterinary , Dietary Supplements/analysis , Leukocytes/drug effects , Sorbic Acid/administration & dosage , Thymol/administration & dosage
15.
Methods Mol Biol ; 2096: 165-177, 2020.
Article in English | MEDLINE | ID: mdl-32720154

ABSTRACT

As genetic engineering of organisms has grown easier and more precise, computational modeling of metabolic systems has played an increasingly important role in both guiding experimental interventions and in understanding the results of metabolic perturbations.


Subject(s)
Metabolic Flux Analysis/methods , Software , Escherichia coli/drug effects , Escherichia coli/growth & development , Glucose/metabolism , Metabolic Networks and Pathways/drug effects , Models, Biological , Oxygen/pharmacology , Phenotype , Sorbic Acid/analogs & derivatives , Sorbic Acid/metabolism
16.
Annu Rev Chem Biomol Eng ; 11: 63-85, 2020 06 07.
Article in English | MEDLINE | ID: mdl-32155351

ABSTRACT

Further development of biomass conversions to viable chemicals and fuels will require improved atom utilization, process efficiency, and synergistic allocation of carbon feedstock into diverse products, as is the case in the well-developed petroleum industry. The integration of biological and chemical processes, which harnesses the strength of each type of process, can lead to advantaged processes over processes limited to one or the other. This synergy can be achieved through bioprivileged molecules that can be leveraged to produce a diversity of products, including both replacement molecules and novel molecules with enhanced performance properties. However, important challenges arise in the development of bioprivileged molecules. This review discusses the integration of biological and chemical processes and its use in the development of bioprivileged molecules, with a further focus on key hurdles that must be overcome for successful implementation.


Subject(s)
Biomass , Biofuels , Carbon/chemistry , Carbon/metabolism , Catalysis , Fatty Acids/metabolism , Furaldehyde/analogs & derivatives , Furaldehyde/chemistry , Furaldehyde/metabolism , Lactones/chemistry , Lactones/metabolism , Polyketides/metabolism , Sorbic Acid/analogs & derivatives , Sorbic Acid/chemistry , Sorbic Acid/metabolism
17.
Biotechnol Bioeng ; 117(5): 1381-1393, 2020 05.
Article in English | MEDLINE | ID: mdl-32022244

ABSTRACT

Lignin is an abundant and heterogeneous waste byproduct of the cellulosic industry, which has the potential of being transformed into valuable biochemicals via microbial fermentation. In this study, we applied a fast-pyrolysis process using softwood lignin resulting in a two-phase bio-oil containing monomeric and oligomeric aromatics without syringol. We demonstrated that an additional hydrodeoxygenation step within the process leads to an enhanced thermochemical conversion of guaiacol into catechol and phenol. After steam bath distillation, Pseudomonas putida KT2440-BN6 achieved a percent yield of cis, cis-muconic acid of up to 95 mol% from catechol derived from the aqueous phase. We next established a downstream process for purifying cis, cis-muconic acid (39.9 g/L) produced in a 42.5 L fermenter using glucose and benzoate as carbon substrates. On the basis of the obtained values for each unit operation of the empirical processes, we next performed a limited life cycle and cost analysis of an integrated biotechnological and chemical process for producing adipic acid and then compared it with the conventional petrochemical route. The simulated scenarios estimate that by attaining a mixture of catechol, phenol, cresol, and guaiacol (1:0.34:0.18:0, mol ratio), a titer of 62.5 (g/L) cis, cis-muconic acid in the bioreactor, and a controlled cooling of pyrolysis gases to concentrate monomeric aromatics in the aqueous phase, the bio-based route results in a reduction of CO2 -eq emission by 58% and energy demand by 23% with a contribution margin for the aqueous phase of up to 88.05 euro/ton. We conclude that the bio-based production of adipic acid from softwood lignins brings environmental benefits over the petrochemical procedure and is cost-effective at an industrial scale. Further research is essential to achieve the proposed cis, cis-muconic acid yield from true lignin-derived aromatics using whole-cell biocatalysts.


Subject(s)
Adipates/metabolism , Bioreactors , Lignin/metabolism , Bioreactors/economics , Bioreactors/microbiology , Fermentation , Phenols/metabolism , Pseudomonas putida/metabolism , Pyrolysis , Sorbic Acid/analogs & derivatives , Sorbic Acid/metabolism
18.
ACS Synth Biol ; 9(3): 634-646, 2020 03 20.
Article in English | MEDLINE | ID: mdl-32058699

ABSTRACT

Muconic acid is a potential platform chemical for the production of nylon, polyurethanes, and terephthalic acid. It is also an attractive functional copolymer in plastics due to its two double bonds. At this time, no economically viable process for the production of muconic acid exists. To harness novel genetic targets for improved production of cis,cis-muconic acid (CCM) in the yeast Saccharomyces cerevisiae, we employed a CCM-biosensor coupled to GFP expression with a broad dynamic response to screen UV-mutagenesis libraries of CCM-producing yeast. Via fluorescence activated cell sorting we identified a clone Mut131 with a 49.7% higher CCM titer and 164% higher titer of biosynthetic intermediate-protocatechuic acid (PCA). Genome resequencing of the Mut131 and reverse engineering identified seven causal missense mutations of the native genes (PWP2, EST2, ATG1, DIT1, CDC15, CTS2, and MNE1) and a duplication of two CCM biosynthetic genes, encoding dehydroshikimate dehydratase and catechol 1,2-dioxygenase, which were not recognized as flux controlling before. The Mut131 strain was further rationally engineered by overexpression of the genes encoding for PCA decarboxylase and AROM protein without shikimate dehydrogenase domain (Aro1pΔE), and by restoring URA3 prototrophy. The resulting engineered strain produced 20.8 g/L CCM in controlled fed-batch fermentation, with a yield of 66.2 mg/g glucose and a productivity of 139 mg/L/h, representing the highest reported performance metrics in a yeast for de novo CCM production to date and the highest production of an aromatic compound in yeast. The study illustrates the benefit of biosensor-based selection and brings closer the prospect of biobased muconic acid.


Subject(s)
Biosensing Techniques/methods , Genetic Engineering/methods , Saccharomyces cerevisiae/genetics , Saccharomyces cerevisiae/metabolism , Sorbic Acid/analogs & derivatives , Bioreactors , Fermentation , Flow Cytometry , Gene Expression Regulation, Fungal , Genome, Fungal , Green Fluorescent Proteins/genetics , Green Fluorescent Proteins/metabolism , Hydroxybenzoates/metabolism , Microorganisms, Genetically-Modified , Mutagenesis , Saccharomyces cerevisiae/radiation effects , Sorbic Acid/chemistry , Sorbic Acid/metabolism , Ultraviolet Rays
19.
Nat Commun ; 11(1): 279, 2020 01 14.
Article in English | MEDLINE | ID: mdl-31937786

ABSTRACT

Glucose and xylose are the major components of lignocellulose. Effective utilization of both sugars can improve the efficiency of bioproduction. Here, we report a method termed parallel metabolic pathway engineering (PMPE) for producing shikimate pathway derivatives from glucose-xylose co-substrate. In this method, we seek to use glucose mainly for target chemical production, and xylose for supplying essential metabolites for cell growth. Glycolysis and the pentose phosphate pathway are completely separated from the tricarboxylic acid (TCA) cycle. To recover cell growth, we introduce a xylose catabolic pathway that directly flows into the TCA cycle. As a result, we can produce 4.09 g L-1 cis,cis-muconic acid using the PMPE Escherichia coli strain with high yield (0.31 g g-1 of glucose) and produce L-tyrosine with 64% of the theoretical yield. The PMPE strategy can contribute to the development of clean processes for producing various valuable chemicals from lignocellulosic resources.


Subject(s)
Escherichia coli/genetics , Escherichia coli/metabolism , Glucose/metabolism , Shikimic Acid/metabolism , Xylose/metabolism , Escherichia coli/growth & development , Escherichia coli Proteins/genetics , Escherichia coli Proteins/metabolism , Lignin/metabolism , Metabolic Engineering , Metabolic Networks and Pathways/genetics , Propylene Glycol/metabolism , Sorbic Acid/analogs & derivatives , Sorbic Acid/metabolism , Tyrosine/metabolism
20.
Metab Eng ; 59: 64-75, 2020 05.
Article in English | MEDLINE | ID: mdl-31931111

ABSTRACT

Pseudomonas putida KT2440 has received increasing attention as an important biocatalyst for the conversion of diverse carbon sources to multiple products, including the olefinic diacid, cis,cis-muconic acid (muconate). P. putida has been previously engineered to produce muconate from glucose; however, periplasmic oxidation of glucose causes substantial 2-ketogluconate accumulation, reducing product yield and selectivity. Deletion of the glucose dehydrogenase gene (gcd) prevents 2-ketogluconate accumulation, but dramatically slows growth and muconate production. In this work, we employed adaptive laboratory evolution to improve muconate production in strains incapable of producing 2-ketogluconate. Growth-based selection improved growth, but reduced muconate titer. A new muconate-responsive biosensor was therefore developed to enable muconate-based screening using fluorescence activated cell sorting. Sorted clones demonstrated both improved growth and muconate production. Mutations identified by whole genome resequencing of these isolates indicated that glucose metabolism may be dysregulated in strains lacking gcd. Using this information, we used targeted engineering to recapitulate improvements achieved by evolution. Deletion of the transcriptional repressor gene hexR improved strain growth and increased the muconate production rate, and the impact of this deletion was investigated using transcriptomics. The genes gntZ and gacS were also disrupted in several evolved clones, and deletion of these genes further improved strain growth and muconate production. Together, these targets provide a suite of modifications that improve glucose conversion to muconate by P. putida in the context of gcd deletion. Prior to this work, our engineered strain lacking gcd generated 7.0 g/L muconate at a productivity of 0.07 g/L/h and a 38% yield (mol/mol) in a fed-batch bioreactor. Here, the resulting strain with the deletion of hexR, gntZ, and gacS achieved 22.0 g/L at 0.21 g/L/h and a 35.6% yield (mol/mol) from glucose in similar conditions. These strategies enabled enhanced muconic acid production and may also improve production of other target molecules from glucose in P. putida.


Subject(s)
Glucose/metabolism , Metabolic Engineering , Pseudomonas putida , Sorbic Acid/analogs & derivatives , Pseudomonas putida/genetics , Pseudomonas putida/metabolism , Sorbic Acid/metabolism
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